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High-Mix Low-Volume Products Assembly Demonstration
In this video, we are assembling a box-shaped mock-up of high-mix low-volume products using Mitsubishi Electric’s 6-axis articulated robots “RV-FR series.”
By utilizing Techmake’s multifaceted robot hand and reproducing the process from supplying the workpiece to tightening the screws with a robot, we succeeded in creating a state closer to full automation.
For internal board connection, the 10120 series is installed. Its floating function offsets mounting misalignment and completes board mating.
The Unit-able connector is applied to the interface, enabling automation of high-mix low-volume products.
By using a collaborative robot for the material supplying section, we have realized a safety fence-less system. We have also implemented the judgment of assembly quality and traceability of information based on the vision sensor, force sensor, and driver output information.
By utilizing Techmake’s multifaceted robot hand and reproducing the process from supplying the workpiece to tightening the screws with a robot, we succeeded in creating a state closer to full automation.
For internal board connection, the 10120 series is installed. Its floating function offsets mounting misalignment and completes board mating.
The Unit-able connector is applied to the interface, enabling automation of high-mix low-volume products.
By using a collaborative robot for the material supplying section, we have realized a safety fence-less system. We have also implemented the judgment of assembly quality and traceability of information based on the vision sensor, force sensor, and driver output information.
Demonstration Movie
Products
10120 Series
A 2.00mm pitch and Z-Move™ floating type parallel connection board to board connector for connection in equipment are designed for use in harsh vibration environments. It has a movable (floating) structure and a 0.65 mm movement in the X Y direction. The Z direction has a resonance amplitude of 0.02 mm and an effective mating length of 0.7 mm. A 2-point contact structure for reliable removal of foreign matter even in tough environments. It can be used in high-temperature environments up to 125°C.
IRISO’s original floating technology, “Z-Move™” (registered trademark), is adopted. This connector has excellent resistance to vibration and shock, as it moves in the Z direction while the contacts remain fixed, preventing contact point misalignment due to resonance and shock. IRISO’s unique analysis system can simulate the appropriate fixing method for your equipment.
Unit-able Connector
The Unit-able connector is a conceptual product that can meet various customer requirements by standardizing the unit socket and customizing the interface. It enables automation of high-mix low-volume products, which has been a challenge for robot assembly.